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The technical difficulties of diamond wire saw

Views: 80     Author: Site Editor     Publish Time: 2023-02-17      Origin: Site

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Diamond wire saw is widely used in stone mining industry emerging tools, once the stone mining industry mainly uses blasting method for stone mining, with the emergence of diamond wire saw, the blasting method has been gradually out of the stone quarry business line of sight. In this article, we come to talk about the technical difficulties of diamond wire saw.

  • The following is the content list

  • The technical difficulties of diamond wire sawing mining work

  • The technical service provided by our company

diamond wire saw

The technical difficulties of diamond wire sawing mining work

In the stone mining work, the technical difficulties faced by the diamond wire saw include: the sawing life of the bead, the sawing speed of the bead, the spacing of the bead on the wire saw, the design of the mold, the life of the steel wire under normal working conditions, etc. The following lists some of the problems commonly encountered in mining work.

Diamond wire saw own material problem is more common problem, many times not correct choice of diamond or choose too good diamond will affect the use of diamond wire saw. For example, we choose too high-density diamond or too good diamond, the intention is to make the diamond wire saw the better performance, more durable, but we often find that such diamond wire saw often sawing performance is not too good, the reason is that such diamond is not easy to break, thus difficult to produce a new sharp edge tip.

In addition to the material problem, the most often occur and diamond wire saw fracture problem. The reason for the wire saw breakage usually is the use of the wrong application parameters or diamond wire saw quality is too poor, which means that plastic or rubber and diamond bead between the combination is not firm, leading to rock chips into the diamond wire saw, magma or rock chips in the bead steel body and steel wire between the part contact and steel wire friction, thus leading to steel wire connection thread and began to break, this may also be due to the wrong use of the bonding agent. wire saw fracture may also be due to the wrong choice of wire, bead steel body, injection molding after heat treatment is not good.

Bead flaking. This problem arises from the reasons of impaired choice of the carcass, the use of the wrong sintering parameters, the use of the incorrect cold pressing process, impaired dewaxing process, impaired cleaning of the beaded steel body.

Beads are not firmly combined. Loose beads and poor bonding are usually the signals of problems arising from injection molding. In addition, impaired selection of steel wire, or diamond bead internal staining, impaired cleaning will also cause the beads are not firmly combined.

The technical service provided by our company

With the advancement of technology and production techniques, the use of diamond wire saws is becoming more and more professional. Most diamond wires saw manufacturers, including Zhongzhi Enterprise can provide professional training services, i.e., professional training for the actual operators of diamond-wire saws so that the workers' operations can be more standardized and reduce the occurrence of safety accidents during the stone quarrying process. Besides, our company can design the diamond wire saw according to the customer's requirements, analyze the customer's needs by the professional staff, and choose the most suitable material for the customer to manufacture the diamond wire saw, which can solve the problems of poor diamond wire sawing performance, slow sawing speed, easy to break and easy to peel off the beads.

Zhongzhi Enterprises were founded in 1989. We have nearly 30 years of manufacturing experience and provide professional pre-sales and after-sales services. If you are interested in our products, welcome to send us a message!


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